As seen of the Equipment
Efficiency and Equipment Loss calculations and
examples, there is much to gain in cost reduction by improving and optimizing the
equipment performance.
Such improvement does not necessarily refer to
known problems or excursions. It can as well be 'known-good' processes and machines that
may still have significant potential for cost reduction by optimization. It can be shown
that cutting process time by only a few seconds per wafer can save
millions.
Based on many years of equipment monitoring,
analysis and optimization, Tadin has the advantage of comprehensive experience: Process
and equipment problems repeat themselves, and we have seen many of them throughout the
years.
We at Tadin are eager to share our experience
with our customers, thereby making a mutual profit: This is the ideal win-win business.
We will help you increase your profitability
without paying a penny. The Return-On-Investment will be clear and fast. You will
pay us conditional to success, out of your savings only.
How we work (together)
A preliminary commercial agreement is signed
between Tadin and the customer that defines, among other issues, the ways the anticipated
cost reduction will be shared between the parties.
A process / Machine is selected. Can be a
troublesome or a bottleneck machine or any 'known-good' machine with high cost-reduction
potential.
A survey of the selected machine is conducted,
listing possible areas of improvement.
The survey may include operation and maintenance specifications, history files and data,
personal interviews, yield and scrap data, calibration data, parts and material usage,
maintenance cost, overall COO, etc.
The machine (selected parameters) is monitored
using Tadin's special tools or others.
Data-mining and analysis is regularly performed
to identify discrepancies and correlation.
The machine long- and short time schemes are analyzed.
(Tadin has developed a series of specific analytical tools that can significantly enhance
such analysis).
Based on the results of the analysis, Tadin
proposes a working scheme to reduce cost. Such plan can be executed by the customer with
Tadin's support, or as a joint project.
A project plan is outlined and mutual commitments are being taken.
The actual cost reduction project is commenced
and carried on to completion as planned.
If necessary, an on-going procedure for keeping the machine and the process at top
performance is devised.
Tadin and the customer share the cost reduction.
Everyone wins.
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